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"Smart IT, Smarter Business. Experience the future of Cloud ERP, POS & Autonomous AI Operations."

— Digify Soft Solutions AI Engine
SMART MANUFACTURING AI SUITE 2026

Intelligent Factory Floor & Manufacturing AI ERP

Transform your factory floor operations. Digify Manufacturing AI unifies Multi-Level Bill of Materials (BOM), Work-In-Progress (WIP) tracking, machine yield telemetry, automated Quality Control (QC), and sub-contractor job-work billing into one powerful cloud ERP.

40%
Scrap & Waste Reduction
99.8%
QC Inspection Pass Rate
3x
Factory Floor Throughput
Smart Manufacturing AI
INDUSTRY 4.0 CAPABILITIES

Comprehensive Manufacturing ERP Capabilities

Built specifically for discrete manufacturing, process chemical plants, garment factories, electronics assembly lines, and industrial fabricators.

Multi-Level BOM & Recipe Management

Define complex raw material requirements, scrap percentages, and multi-stage sub-assemblies. Auto-recalculates batch costs when raw material prices fluctuate.

  • Dynamic material yield & scrap tolerance
  • Alternative raw material substitution AI
  • Revision tracking & version control

Shop Floor Work-In-Progress (WIP)

Track work orders across cutting, welding, dyeing, assembly, and packaging stages. Identify production bottlenecks in real time.

  • Barcode & QR job card tracking
  • Machine stage routing & operator logs
  • Real-time work order status dashboard

Automated Quality Control (QC)

Enforce mandatory quality inspection checkpoints at raw material arrival, in-process manufacturing, and pre-dispatch final audit.

  • Pass/fail tolerance parameter checks
  • Rework vs Scrap allocation tags
  • Supplier defect scorecards & rating

Job-Work & Sub-Contractor Portal

Seamlessly issue raw materials to external job-work vendors, track returned semi-finished goods, and calculate vendor labor bills.

  • Job-work challan & material tracking
  • Process loss reconciliation
  • Vendor payment & credit control

Batch Costing & Landed Expenses

Calculate exact per-unit production cost by combining raw material, electricity, machine depreciation, labor overheads, and freight.

  • Actual vs Standard cost variance reports
  • Landed cost allocation on imports
  • Margin analysis by finished product SKU

Predictive Machine Telemetry AI

Monitor machine operating hours, downtime logs, and preventative maintenance schedules to avoid expensive breakdowns.

  • Machine uptime & OEE analytics
  • Preventative service reminders
  • Tooling & spare part inventory buffer
FACTORY WORKFLOW

How Digify AI Manages Your Factory Floor

From purchase order indenting to final quality check and dispatch.

STAGE 1

Sales Order & Material Planning (MRP)

Incoming customer sales orders automatically trigger Bill of Materials (BOM) explosion. AI identifies raw material shortfalls and auto-generates purchase indents.

STAGE 2

Work Order Dispatch & Job Cards

Work orders are released to machine centers with barcoded job cards. Operators scan QR codes at each station to update stage-wise Work-In-Progress (WIP).

STAGE 3

In-Line & Final Quality Control (QC)

Inspectors log quality parameters directly into tablets. Rejection items are assigned to scrap or rework logs before items proceed to finished goods warehouse.

STAGE 4

Dispatch, GST E-Way Bill & Cost Variance

Finished goods are packed, weighed, and dispatched with instant E-Way bills & E-Invoices. AI computes actual vs standard batch cost variance for P&L analysis.

Tailored Solutions for Specialized Manufacturing Industries

Pre-configured workflows tailored to your specific manufacturing vertical.

Textile & Garments

Fabric roll inventory, color-size matrix, dyeing batch recipe, embroidery job work challans, and stitched garment packing list generation.

Chemicals & Pharma

Active Pharmaceutical Ingredient (API) batch tracking, COA quality compliance certificates, expiry date control, and excise reporting.

Industrial Equipment

Serial number tracking, assembly sub-parts, drawing revision control, raw metal weight calculations, and custom engineering job cards.

Upgrade Your Factory Floor to Digify Smart Manufacturing AI

Book a dedicated factory demo with our manufacturing solution architects today.

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